A3-B downlight monorail in-line AOI

Application scope

Suitable for under-illumination online inspection after wave soldering

Software part

operating system

Windows7, Windows10

Software version

V3.0

software algorithm

OCV algorithm, OCR algorithm, TOC algorithm, Histogram algorithm, Match algorithm, Short algorithm, Other algorithm, PIN algorithm, Length algorithm, Hole algorithm, CREST algorithm, Pole algorithm, Offset algorithm, Compare algorithm, Padplace algorithm and other algorithms, system Automatically set parameters according to different detection points

programming mode

Manual writing, automatic frame, CAD data import, component library import; (chargeable options: offline programming, remote programming)

Hardware parts

Machine size

935*1310*1450mm (L*W*H) does not include the height of the signal light

Machine weight

About 850KG

camera pixels

500 million pixels

12 million pixels

Resolution

Visual Range

Speed

Standard configuration:

15μm/Pixel FOV: 36mmx30mm Detection speed <200ms/FOV
option: 

20μm/Pixel FOV: 48mmx40mm Detection speed <200ms/FOV
option: 

25μm/Pixel FOV: 60mmx50mm Detection speed <200ms/FOV 
option: 

10μm/ Pixel FOV: 24mmx20mm detection speed <200ms/FOV

Standard configuration: 

15μm/Pixel FOV: 60mmx45mm Detection speed <200ms/FOV
option: 

10μm/Pixel FOV: 40mmx30mm Detection speed <200ms/FOV
option: 

7μm/Pixel FOV: 28mmx21mm Detection speed <200ms/FOV
option: 

3.45μm /Pixel FOV: 13.80mmx10.35mm detection speed <200ms/FOV

light source

High-brightness RRGB coaxial ring-shaped tower LED light source (color light)

Conveyor system

Bottom-up fixing, automatic compensation for PCB/FPC bending deformation, automatic in and out of boards, automatic width adjustment of flat belts

Conveyor height above ground

890 to 980 mm

Conveyor flow direction

Can be set left to right or right to left

platform

marble platform

X/Y platform driver

Screw and AC servo motor drive, PCB/FPC fixed, Camera moves in XY direction

power supply

AC220V 50/60Hz less than 1.5KVA

air pressure

0.4-0.8Mpa

Operating environment temperature and humidity

 10-35℃ 35-80% RH (no condensation)

Functional part

Test content

Component detection: missing parts, reversal, offset, component bent legs, wrong parts, tin stain, glue overflow, damaged parts
Welding detection: too much tin, too little tin, side standing, tombstone, tin bridge, empty soldering, tin beads , raised legs, soldering after wave soldering (including plug-ins)

PCB/FPC size range

50*50mm (min) ~ 450*600mm (max)

PCB/FPC thickness range

0.3 to 5mm

PCB/FPC clamping system edge clearance

TOP: 3.5mm Bottom: 3.5mm

Greater PCBA/FPCA weight

3KG (overweight can be customized)

PCB/FPC curvature

<5mm or 2% of PCB diagonal length 

PCB/FPC upper and lower clear height

PCB/FPC top side: 120mm PCB/FPC bottom side: 40mm

smallest component

3.45μm: 01005chip & 0.3 pitch IC

Barcode function

Automatic barcode recognition (1D or 2D code)

Special features

Supports automatic program retrieval, multi-board multi-program detection function, front and back program detection function; can check 0-359° rotating parts (unit is 1°).

remote control

Realize remote operation through TCP/IP network, view, start or stop machine operation, modify programs and other operations anytime and anywhere

Server mode

Using a central server, several AOI data can be centrally and uniformly managed.

SPC statistics

Record test data throughout the process and perform statistics and analysis. Production status and quality analysis can be viewed in any area, and file formats such as Excel and txt can be output.