Application scope: suitable for pre-reflow, post-reflow online inspection
Detection content: letter shift, less tin, more tin, short circuit, missing parts, skewed, monument, side stand, turn over the pieces, wrong pieces, broken, polarity, false soldering, empty solder, overflow of glue, tin holes, pins are not out of the appearance of the defective
ParameterProduct Parameters
A3 monorail online AOI: A is the abbreviation of Automatic. Automatic means automatic, which means online AOI that automatically enters and exits the board. 3 refers to the third generation software and also refers to the third generation AOI.
Applies to:
1. The degree of automation is higher, and it is suitable for testing products with a single product, large quantity, and stable quality.
2. Suitable for online inspection before and after the furnace.
Features:
1. Use EVOC industrial computers - China's special computer R&D base and the first brand of industrial computers in China.
2. Marble platform - plane accuracy within 3μm (0.003mm). It has small deformation, high hardness, corrosion resistance, accuracy is almost not affected by temperature changes, and the accuracy can be more than 1,000 times that of the cast iron platform.
3. It can be connected to the Internet for remote programming, debugging, viewing and other operations.
4. Can remotely connect to manufacturers and quickly solve more than 95% of problems 24/7.
5. Independently designed RRGB coaxial LED light source to ensure uniformity of light emission.
6. Multiple algorithms to easily cope with complex detection environments.
7. Automatic plate bending compensation function, flexible plate detection is also excellent.
8. SPC data statistics provide detailed data for quality analysis.
9. Alarm parameters can be set, and the same error will automatically alarm multiple times to remind the previous stage to change the process and prevent rework caused by a large number of defects in the later stage.
model | A3 | ||
Application scope | Suitable for online inspection before and after reflow soldering | ||
Software part | operating system | Windows7, Windows10 | |
Software version | V3.0 | ||
software algorithm | OCV algorithm, OCR algorithm, TOC algorithm, Histogram algorithm, Match algorithm, Short algorithm, Other algorithm, PIN algorithm, Length algorithm, Hole algorithm, CREST algorithm, Pole algorithm, Offset algorithm, Compare algorithm, Padplace algorithm and other algorithms, system Automatically set parameters according to different detection points | ||
programming mode | Manual writing, automatic frame, CAD data import, component library import; (chargeable options: offline programming, remote programming) | ||
Hardware parts | Machine size | 935*1310*1450mm (L*W*H) does not include the height of the signal light | |
Machine weight | About 850KG | ||
camera pixels | 500 million pixels | 12 million pixels | |
Resolution/Visual Range/Speed | Standard configuration: 15μm/Pixel FOV: 36mmx30mm Detection speed <200ms/FOV 20μm/Pixel FOV: 48mmx40mm Detection speed <200ms/FOV 25μm/Pixel FOV: 60mmx50mm Detection speed <200ms/FOV option: 10μm/ Pixel FOV: 24mmx20mm detection speed <200ms/FOV | Standard configuration: 15μm/Pixel FOV: 60mmx45mm Detection speed <200ms/FOV 10μm/Pixel FOV: 40mmx30mm Detection speed <200ms/FOV 7μm/Pixel FOV: 28mmx21mm Detection speed <200ms/FOV 3.45μm /Pixel FOV: 13.80mmx10.35mm detection speed <200ms/FOV | |
light source | High-brightness RRGB coaxial ring-shaped tower LED light source (color light) | ||
Conveyor system | Bottom-up fixing, automatic compensation for PCB/FPC bending deformation, automatic in and out of boards, automatic width adjustment of flat belts | ||
Conveyor height above ground | 890 to 980 mm | ||
Conveyor flow direction | Can be set left to right or right to left | ||
platform | marble platform | ||
X/Y platform driver | Screw and AC servo motor drive, PCB/FPC fixed, Camera moves in XY direction | ||
power supply | AC220V 50/60Hz less than 1.5KVA | ||
air pressure | 0.4-0.8Mpa | ||
Operating environment temperature and humidity | 10-35℃ 35-80% RH (no condensation) | ||
Functional part | Test content | Offset, less tin, too much tin, short circuit, missing parts, skew, tombstone, side-standing, flipped parts, wrong parts, damage, polarity, empty soldering, empty soldering, glue overflow, tin holes, pins not coming out, etc. bad apperance. | |
PCB/FPC size range | 50*50mm (min) ~ 450*600mm (max) | ||
PCB/FPC thickness range | 0.3 to 5mm | ||
PCB/FPC clamping system edge clearance | TOP: 3.5mm Bottom: 3.5mm | ||
Greater PCBA/FPCA weight | 3KG (overweight can be customized) | ||
PCB/FPC curvature | <5mm or 2% of PCB diagonal length | ||
PCB/FPC upper and lower clear height | PCB/FPC top side: 30mm PCB/FPC bottom side: 90mm | ||
smallest component | 3.45μm: 01005chip & 0.3 pitch IC | ||
Barcode function | Automatic barcode recognition (1D or 2D code) | ||
Special features | Supports automatic program retrieval, multi-connected board multi-program detection function, front and back program detection function; can check 0-359° rotating parts (unit is 1°). | ||
remote control | Realize remote operation through TCP/IP network, view, start or stop machine operation, modify programs and other operations anytime and anywhere | ||
Server mode | Using a central server, several AOI data can be centrally and uniformly managed. | ||
SPC statistics | Record test data throughout the process and perform statistics and analysis. Production status and quality analysis can be viewed in any area, and file formats such as Excel and txt can be output. | ||
ProposeProduct Recommended
Persci (Persci) was founded in 2014, after more than ten years of steady development, has now become a comprehensive service provider of solutions in the field of artificial intelligence.
It is mainly engaged in R&D, production and sales in the field of vision.
Shenzhen Persci Technology Co.
Contact：Mr Lu
Tel：13927445856
Headphone：0755-28230576
Fax: 0755-28230577
Email：bob@persci.cn
Address：Block G,Qiaoshanwei Industrial Park,Hongqiaotou Community,Yanluo Street,Baoan,Shenzhen,Guangdong,Ch
